Products

HIGH COUNTRY TEK – Hybrid Fan System Controller, EMC-6 & EMC-6L

Increase fuel economy and reduce emissions with High Country Tek's EMC-6, the industry's first variable speed hybrid fan controller capable of simultaneously controlling variable speed electric and hydraulic fans, water pumps, and engine accessories. Maximize engine performance by reducing the load on the engine and controlling the temperature regulated systems as needed.

The automotive industry worldwide is investing to find the most effective means of improving fuel efficiency and reducing emissions while cutting costs. The EMC-6 is the simplest solution that provides immediate results by providing extensive input/output selection with easy to use complete customizable configuration software. This enables automotive/mobile design engineers and manufacturers the flexibility of reducing weight, combining electronic control systems and maximizing engine performance. A positive change for the environment while realizing significant financial savings.

EMC-6 & EMC-6L Product Features:

  • CE and E-Mark certified for Mass Transit and Off-Highway vehicles
  • Controls 1 Hydraulic or E-Fan bank & up to 5 additional E-Fan banks
  • Up to 3x 0-5VDC outputs (water pump, servo control, etc.)
  • 12 fan diagnostic inputs (ON/OFF)
  • 10 predefined and configurable SAE J1939 CAN messages
  • 6 analog inputs for temperature sensors or potentiometers
  • Bi-directional fan control for radiator 'Purge' or 'De-Ice'
  • PC based Graphical User Interface (GUI) for system configuration/diagnostics
  • SAE J1455 (load dump) compliant power protection
  • Diagnostic LED's with system "status" blink code indication
  • Internal and external data logging
  • USB or RS-232 communications with PC for set-up/diagnostics
  • Designed to operate 12VDC or 24VDC SPAL fan units

Item
EMC-6/6L
Description

Function
Electric and Hydraulic Fan System Controller for Mass Transit and Off-Highway Vehicles (CE and E-Mark) Hybrid closed loop fan controller with reversing (purge), SAE J1939 CAN messages, temperature sensor inputs, and fan diagnostics

Analog Inputs

6
Coolant "Wet" temp sensor Air "Dry" temp sensor Potentiometric Devices


Digital Inputs
3 On/Off switches – Ignition, Reverse, Fire
12 Fan diagnostics for system control
CAN bus, SAE J1939 1 CAN bus 2.0B - Command input and diagnostics



Proportional Outputs



6
0.5A PWM 0 to 100% - Variable speed fan bank control - Sourcing for EMC-6, sinking for EMC-6L, Max 500mA with short circuit protection and one (1) optional 3A Prop. PWM variable speed hydraulic fan control with current feedback
PWM Dither Frequency 33 to 500Hz Software adjustable

Analog Outputs

3
0-5 VDC 10mA - variable speed pump and system accessory control


Digital Outputs
1 3A On/Off reverse coil control
1 0.5A On/Off alarm indicator
1 5V±5% - Regulated voltage 250mA Max
Reverse cycle (purge) feature Yes, see a short video demonstration 'Purge' or 'De-Ice' for E-Fan and hydraulic fan
Connector P/N: 581 01 48 011 48-way Cinch 1.5mm SHS Header
Mating Connector Kit P/N: 999-10077 48-Pin Connector Kit, connector shell & pins

Graphical User Interface
P/N: 023-00533 Set-Up & Diagnostic Software - Free Download
P/N: CD-EMC-6 Set-Up & Diagnostic Software - CD Only
Programming Cable P/N: 108-00134 USB Mini (2M)
Physical 5.00L x 5.60W x 1.76H in Enclosure Size
Mounting 2 x ¼"-20, SAE Grade 2 Mounting hardware
Housing Type HCT encapsulated block, flameproof Black, polycarbonate
NEMA/IP Rating 6P/IP68 Solid potted, flameproof Polycarbonate

Temperature ºC
-40 to +85 Deg. C Operational Temperature
-60 to +90 Deg. C Storage Temperature
Voltage 9 to 32 VDC Reverse Polarity/J1455 load dump protection
Current Consumption + 200mA Load current quiescent Max
E-Mark Certification E-Mark Certificate Passenger Vehicles
CE Certification CE Certificate Off-Road Vehicles
ROI Calculator ROI Calculator Link Electric fan drive system savings calculator - Excel spreadsheet